Marking out the polystyrene block from a pre-drawn template. |
The first cuts . . . . . |
From rough 2D to rough 3D. |
Swapping saws and knives for sandpaper to refine the shape. |
Starting the undercut for underside of 'dome' and the neck. |
Coating the polystyrene in Jesmonite ® to seal and protect from the resin. |
First layer of fibreglass resin with black pigment paste included being applied. |
First layer of fibreglass resin completed. |
Building up the detailed pipework under the dome. |
Jaw tendons: It's what they used on the film, so why look for an alternative! However we chose black ones as we thought they looked more in keeping and wouldn't discolour. |
Of course they had to have the lubricant washed off thoroughly otherwise they wouldn't stick! |
Stuck in place using liquid latex. |
Taped, stretched and pinned into place, again using liquid latex. |
Head attached, at last! |
Always embrace your work! |
Painted and looking shiny again. The dome was painted with non-drip gloss to give depth of shine and to avoid brush marks. |
Finishing touch: glue gun drool. |